Language : English
Published : 2016-09-26
Pages : 920
Chemical Process Design and Integration 2nd Edition
Written by a highly regarded author with industrial and academic experience, this new edition of an established bestselling book provides practical guidance for students, researchers, and those in chemical engineering. The book includes a new section on sustainable energy, with sections on carbon capture and sequestration, as a result of increasing environmental awareness; and a companion website that includes problems, worked solutions, and Excel spreadsheets to enable students to carry out complex calculations.
The leading integrated chemical process design guide: Now with extensive new coverage and more process designs More than ever, effective design is the focal point of sound chemical engineering. Analysis, Synthesis, and Design of Chemical Processes, Fourth Edition, presents design as a creative process that integrates both the big picture and the small details-and knows which to stress when, and why. Realistic from start to finish, this updated edition moves readers beyond classroom exercises into open-ended, real-world process problem solving. The authors introduce integrated techniques for every facet of the discipline, from finance to operations, new plant design to existing process optimization. This fourth edition adds new chapters introducing dynamic process simulation; advanced concepts in steady-state simulation; extensive coverage of thermodynamics packages for modeling processes containing electrolyte solutions and solids; and a concise introduction to logic control. “What You Have Learned” summaries have been added to each chapter, and the text’s organization has been refined for greater clarity. Coverage Includes * Conceptualization and analysis: flow diagrams, batch processing, tracing, process conditions, and product design strategies * Economic analysis: capital and manufacturing costs, financial calculations, and profitability analysis * Synthesis and optimization: principles, PFD synthesis, simulation techniques, top-down and bottom-up optimization, pinch technology, and software-based control * Advanced steady-state simulation: goals, models, solution strategies, and sensitivity and optimization studies * Dynamic simulation: goals, development, solution methods, algorithms, and solvers * Performance analysis: I/O models, tools, performance curves, reactor performance, troubleshooting, and “debottlenecking” * Societal impact: ethics, professionalism, health, safety, environmental issues, and green engineering * Interpersonal and communication skills: improving teamwork and group effectiveness This title draws on more than fifty years of innovative chemical engineering instruction at West Virginia University and the University of Nevada, Reno. It includes suggested curricula for single-semester and year-long design courses, case studies and practical design projects, current equipment cost data, and extensive preliminary design information that can be used as the starting point for more detailed analyses. About the CD-Rom and Web Site The CD contains the newest version of CAPCOST, a powerful tool for evaluating fixed capital investment, full process economics, and profitability. The heat exchanger network software, HENSAD, is also included. The CD also contains an additional appendix presenting preliminary design information for fifteen key chemical processes, including four new to this edition: shift reaction; acid-gas removal via physical solvent; H2S removal from a gas stream using the Claus process; and coal gasification. The CD also includes six additional projects, plus chapters on outcomes assessment, written and oral communications, and a written report case study. Sixty additional projects and twenty-four more problems are available at www.che.cemr.wvu.edu/publications/projects.
About the Author
Richard Turton is professor of chemical engineering and professor in the Statler College of Engineering and Mineral Resources at West Virginia University. He has taught WVU’s senior design course for more than twenty-five years. Richard C. Bailie, professor emeritus at WVU, taught chemical engineering design for more than twenty years. He has extensive experience in process evaluation, pilot plant operation, and plant startup. Wallace B. Whiting, professor emeritus at the University of Nevada, Reno, has practiced and taught chemical process design for more than twenty-four years. Joseph A. Shaeiwitz has been involved in WVU’s senior design sequence and sophomore- and junior-level integrated design projects for twenty years. Debangsu Bhattacharyya, associate professor in the department of chemical engineering at WVU, has worked in computer-aided simulation, design, construction, and in the operation of a large petroleum refinery for more than ten years.
This book is a direct outgrowth of classes that the authors gave over a period of three decades to a university audience taking a Mineral Beneficiation course as a major that included coal processing and utilization. It is designed to be used as a student’s (or layman’s) first introduction to coal processing and utilization, motivating the concepts before illustrating them by means of concrete situations. As such, this book gives an integrated overview of coal processing and utilization along with clean coal technology, presenting all the basic principles, theory and practice in a systematic way. Every topic covered is dealt with in a self-explanatory manner so that any new reader may find this book interesting and easy to understand. The book makes available the hard core of fundamentals of coal processing and utilization in a form which is general enough to meet the needs of many and yet is unburdened by excess baggage best discussed in research journals. The salient feature is that all the technical terminology used in this book has been sufficiently explained in order to allow the reader to understand the concepts effectively without needing to consult additional literature. Problems are introduced not so much to be solved as to be tackled. Some of them are included to lay the ground work for the subsequent theory and will help the readers in teaching, research and operating plants. Overall, this book will be of interest to professionals and engineers in the fields of energy, mining, mineral, metallurgical and geological engineering, as well as to engineering geologists and earth sciences professionals.
Wax Deposition: Experimental Characterizations, Theoretical Modeling, and Field Practices covers the entire spectrum of knowledge on wax deposition. The book delivers a detailed description of the thermodynamic and transport theories for wax deposition modeling as well as a comprehensive review of laboratory testing for the establishment of appropriate field control strategies. Offering valuable insight from academic research and the flow assurance industry, this balanced text: * Discusses the background of wax deposition, including the cause of the phenomenon, the magnitude of the problem, and its impact on petroleum production * Introduces laboratory techniques and theoretical models to measure and predict key parameters of wax precipitation, such as the wax appearance temperature and the wax precipitation curve * Explains how to conduct and interpret laboratory experiments to benchmark different wax deposition models, to better understand wax deposition behaviors, and to predict wax deposit growth for the field * Presents various models for wax deposition, analyzing the advantages and disadvantages of each and evaluating the differences between the assumptions used * Provides numerous examples of how field management strategies for wax deposition can be established based on laboratory testing and modeling work Wax Deposition: Experimental Characterizations, Theoretical Modeling, and Field aids flow assurance engineers in identifying the severity and controlling the problem of wax deposition. The book also shows students and researchers how fundamental principles of thermodynamics, heat, and mass transfer can be applied to solve a problem common to the petroleum industry.
About the Author
Zhenyu Huang (Jason) earned his bachelor’s degree from Tsinghua University, Beijing, China, and his Ph.D from the University of Michigan, Ann Arbor, USA. Dr. Huang’s expertise includes production chemistry and multiphase flows. As a subject matter expert on wax-related issues, he has been involved with multiple major offshore developments that present wax deposition/gelation concerns. He is currently a senior flow assurance specialist at Assured Flow Solutions LLC, Sugar Land, Texas, USA, and serves as the vice president of the Upstream Engineering and Flow Assurance Section of the American Institute of Chemical Engineers. Sheng Zheng (Mark) graduated summa cum laude from the University of Michigan, Ann Arbor, USA with a bachelor’s degree in chemical engineering and minors in chemistry and mathematics. He is currently a doctoral candidate in Dr. Fogler’s research group, specializing in experimental characterizations and theoretical modeling for wax deposition research. He has multiple publications on compositional wax deposition modeling and wax transport in multiphase flow conditions. As flow assurance intern at Wood Group Kenny, Houston, Texas, USA, he carried out a joint-industrial project to assess industrial wax management and control strategies for 11 international oil companies. H. Scott Fogler earned his bachelor’s degree from the University of Illinois and his master’s and Ph.D degrees from the University of Colorado. He is currently the Ame and Catherine Vennema professor of chemical engineering and the Arthur F. Thurnau professor at the University of Michigan, Ann Arbor, USA. Dr. Fogler and his students have published more than 200 research articles in areas such as wax deposition/gelation kinetics in subsea pipelines, asphaltene flocculation/deposition kinetics, scale deposition, and acidization of petroleum wells. In 1996, Dr. Fogler was a recipient of the Warren K. Lewis award from the American Institute of Chemical Engineers (AlChE). He is also a recipient of 11 named lectureships, the author of a textbook titled Elements of Chemical Reaction Engineering, and the past president of the AlChE.